Apparatus and method for extracting essential oils

ABSTRACT

A system and method for extracting essential oils from organic material is provided. One embodiment places organic material into an extraction chamber that is a cylindrical wall of rigid material, wherein a diameter and a height of the extraction chamber is sized to define an interior that accommodates a desired amount of an organic material having essential oils; fills the extraction chamber with a solvent after the organic matter has been placed into the extraction chamber; and moves a vortex plunger disposed over the surface of the organic material in a repeated upward and downward motion during an agitation process so that the vortex vanes generate a fluid vortex in the solvent, wherein the fluid vortex causes the solvent to be drawn upward into the organic material and then to be pushed downward through the organic material so that the solvent extracts essential oils from the organic material.

PRIORITY CLAIM

This application claims priority to U.S. Application, Ser. No.62/889,157, filed on Aug. 20, 2019, entitled Systems and Methods ForExtracting Oils From Biomass, which is hereby incorporated by referencefor all purposes.

BACKGROUND OF THE INVENTION

Essential oils may denote a group of native substances which areobtainable from organic and/or inorganic material. For example,essential oils may include hydrocarbons, such as terpenes and theoxygenated compounds. Many essential oils that have applications in thefood industry, the tobacco industry, the perfume industry, and thepharmaceutical industry. For example, essential oils are widely used asingredients for fragrances, flavoring mixtures, and medicinal remedies.To put the essential oils in a usable form, the essential oils areextracted from the organic or inorganic materials.

The essential oils are obtained by extracting the oils from the organicmaterials and/or inorganic materials using an extraction processes.Legacy extraction processes may include steam distillation, solventextraction, or mechanical separation such as pressing of the essentialoils from the plant material. For steam distillation, the essential oilsmay be separated or distilled by decantation of the essential oil from asteam distillate. For solvent extraction or mechanical separation orpressing, the essential oils may be filtered from a solvent or remnantmaterials using a filter

The legacy afore-mentioned processes, however, may be inefficient, timeconsuming, expensive, and may also degrade the organic and/or inorganicmaterials during the extraction process. In the case of solventextraction, solvents may be applied to the organic material and/or theinorganic material. For example, butane may be used in solventextraction to extract compounds from essential oil material or cannabisplant to essentially create an essential oil or cannabis concentrate.

Accordingly, in the arts of essential oils extraction there is a need inthe arts for an improved methods, apparatus, and systems for extractingessential oils from organic materials and/or inorganic materials.

SUMMARY OF THE INVENTION

Embodiments of the electronic device use history system provide a systemand method for extracting essential oils from organic material. Oneembodiment places organic material into an extraction chamber that is acylindrical wall of rigid material, wherein a diameter and a height ofthe extraction chamber is sized to define an interior that accommodatesa desired amount of an organic material having essential oils; fills theextraction chamber with a solvent after the organic matter has beenplaced into the extraction chamber; and moves a vortex plunger disposedover the surface of the organic material in a repeated upward anddownward motion during an agitation process so that the vortex vanesgenerate a fluid vortex in the solvent, wherein the fluid vortex causesthe solvent to be drawn upward into the organic material and then to bepushed downward through the organic material so that the solventextracts essential oils from the organic material.

BRIEF DESCRIPTION OF THE DRAWINGS

The components in the drawings are not necessarily to scale relative toeach other. Like reference numerals designate corresponding partsthroughout the several views.

FIG. 1 is a view an essential oil extraction system.

FIG. 2 is a cutaway view of the essential oil extraction system.

FIG. 3 is a partial cutaway view of the essential oil extraction systemwith the chamber lid in a closed position and the vortex plunger in apartially retracted position.

FIG. 4 is a partial cutaway view of the essential oil extraction systemwith the chamber lid in a closed position and the vortex plunger in anextended position above the organic material filter bag.

FIG. 5 is an exploded view of an example embodiment of a vortex plunger.

FIG. 6 is a bottom view of the example vortex plunger.

FIG. 7 is a side view of the example vortex plunger.

FIG. 8 conceptually illustrates a generated fluid vortex that is createdin the solvent by the repeated upward and downward motion of the vortexplunger.

FIG. 9 is an exploded view of an example alternative embodiment of avortex plunger.

FIG. 10 conceptually illustrates a generated fluid vortex by thisalternative embodiment of the vortex plunger.

DETAILED DESCRIPTION

FIG. 1 is a view an essential oil extraction system 100 implemented aspart of an extractor 102. The extractor 102 further includes a solventsource 104, a controller 106, a centrifuge motor system 108, and anoptional frame 110. Embodiments of the essential oil extraction system100 extract essential oils from organic material (interchangeablyreferred to herein as biomass), such as plants or selected parts of aplant.

In an example embodiment, the controller 106 includes a display and aplurality of user input devices. In some embodiments, the controller maybe remotely located from the frame 110, such as in a remote controlroom. Such embodiments of the controller 106 may be implemented in adesktop computer, laptop computer, tablet, personal device assistant,smart phone, handheld device, or the like.

The essential oil extraction system 100 is fluidly coupled to thesolvent source 104, is controllably coupled to the controller 106, andis coupled to the centrifuge motor system 108. In a nonlimiting exampleembodiment, the essential oil extraction system 100, the controller 106,and the centrifuge motor are mounted on the frame 110. The optionalframe 110 provides a stable operating platform for operation of theextraction system 100, and facilitates moving of the essential oilextraction system 100 to a desired location by providing a plurality ofoptional hoist rings 112. In other embodiment, a different structure maybe used to secure the various components of the extractor 102.Alternatively, or additionally, selected components of the extractor 102may be secured to the floor surface or another suitable surface, and/ormay freely rest on the floor surface or another suitable surface.

A solvent inlet valve 114 is coupled to a hose 116 that fluidly connectsto the solvent source 104. Prior to use, a solvent is transferred intothe essential oil extraction system 100 via the hose 116. A solventoutlet valve 118 provides a means to retrieve the solvent with essentialoils therein after completion of the operation of the essential oilextraction system 100. The solvent with the essential oils therein ispreferably transferred to a separate receiving container, tank, or thelike (not shown).

An optional lid opening and closing actuator 120 may be used in someembodiments to open and close the top of the essential oil extractionsystem 100 so that organic material may be added into and be removedfrom the essential oil extraction system 100. The actuator 120 may be apneumatic solenoid, an air solenoid, or an electronic solenoid. In someembodiments, the actuator 120 may be controllably coupled to thecontroller 106. In alternative embodiments, the user manually opens andcloses the essential oil extraction system 100.

The disclosed systems and methods for the essential oil extractionsystem 100 will become better understood through review of the followingdetailed description in conjunction with the figures. The detaileddescription and figures provide examples of the various inventionsdescribed herein. Those skilled in the art will understand that thedisclosed examples may be varied, modified, and altered withoutdeparting from the scope of the inventions described herein. Manyvariations are contemplated for different applications and designconsiderations, however, for the sake of brevity, each and everycontemplated variation is not individually described in the followingdetailed description.

Throughout the following detailed description, a variety of examples forsystems and methods for essential oil extraction system 100 areprovided. Related features in the examples may be identical, similar, ordissimilar in different examples. For the sake of brevity, relatedfeatures will not be redundantly explained in each example. Instead, theuse of related feature names will cue the reader that the feature with arelated feature name may be similar to the related feature in an exampleexplained previously. Features specific to a given example will bedescribed in that particular example. The reader should understand thata given feature need not be the same or similar to the specificportrayal of a related feature in any given figure or example.

Those skilled in the art will appreciate that a wide variety ofadditional system components, such as, but not limited to, sensors,actuators, pumps, additional vessels, ports with sight glass, handles,or the like may be incorporated in embodiments of the essential oilextraction system 100 without deviating from the principals of operationdescribed herein. Other embodiments may include suitable piping, valvesand/or fluid control features.

The following definitions apply herein, unless otherwise indicated.

“Substantially” means to be more-or-less conforming to the particulardimension, range, shape, concept, or other aspect modified by the term,such that a feature or component need not conform exactly. For example,a “substantially cylindrical” object means that the object resembles acylinder, but may have one or more deviations from a true cylinder.

“Comprising,” “including,” and “having” (and conjugations thereof) areused interchangeably to mean including but not necessarily limited to,and are open-ended terms not intended to exclude additional, elements ormethod steps not expressly recited.

Terms such as “first”, “second”, and “third” are used to distinguish oridentify various members of a group, or the like, and are not intendedto denote a serial, chronological, or numerical limitation.

“Coupled” means connected, either permanently or releasably, whetherdirectly or indirectly through intervening components.

“Communicatively coupled” means that an electronic device iscommunicatively connected to another electronic device, eitherwirelessly or with a wire based connector, whether directly orindirectly through a communication network (not shown). “Controllablycoupled” means that the electronic device is controls operation of theother electronic device.

FIG. 2 is a cutaway view of the essential oil extraction system 100illustrating the interior region of an extraction chamber 202(interchangeably referred to herein as a processing vessel), a chamberlid 204, and a vortex plunger 206. The extraction chamber 202 is acylindrical wall of rigid material that is sized to accommodate adesired amount of organic material having the essential oils of interestand an amount of the solvent of choice. Any suitable material, such asmetal, acrylic, glass, or the like may be used to fabricate theextraction chamber 202 and/or the chamber lid 204. One skilled in thearts appreciates that the essential oil extraction system 100 size isscalable to any dimensions of interest. That is, the diameter and theheight of the extraction chamber 202 may be defined based on the amountof organic material that is to be processed. For example, the size ofthe essential oil extraction system 100 may range from countertopsystems suitable for home use to large scale industrial systems suitablefor commercial and/or agricultural use.

The chamber lid 204 has a lower rim 208 that is defined by a diameterthat corresponds to the diameter of the extraction chamber 202. Thelower rim 208 is mate with a top of the extraction chamber 202. In apreferred embodiment, the lower rim 208 is pivotably attached to the topof the extraction chamber 202. When closed, the chamber lid 204 sealablycloses the extraction chamber 202 during the extraction process. In someembodiments, a gasket or other sealing material (not shown) may bedisposed between the lower rim 208 and the top of the extraction chamber202 to provide an improved seal. When the chamber lid 204 is open, auser may add the organic material with the essential oils that is to beextracted into the extraction chamber 202, or the user may remove theprocessed organic material from the extraction chamber 202 after theextraction process has been completed.

A basket 210 (interchangeably referred to herein as a filter drum,centrifuge drum, or the like) fits within the extraction chamber 202.The organic material is placed in the basket 210. The bottom of thebasket 210 is coupled to, or is removably coupled to, the centrifugemotor system 108 such that the basket 210 may be rotated so as to createa centrifugal force that extracts the solvent with the extractedessential oils from the organic material to facilitate the pumping ofthe solvent with essential oils therein into a separate receivingvessel, tank, or the like. Here, the centrifuge motor system 108 iscoupled to the basket 210 through the bottom of the extraction chamber202 in a sealable fashion such that when solvent is in the extractionchamber 202, solvent is unable to leak out of the extraction chamber202. Some embodiments use a drive shaft system to couple the centrifugemotor system 108 to the basket 210. Other embodiments may use a magnetsystem to couple the centrifuge motor system 108 to the basket 210.

The outside diameter of the basket 210 is less than the inside diameterof the extraction chamber 202 so as to be able to freely rotate withinthe extraction chamber 202 when rotated by the centrifuge motor system108. Further, the inside diameter of the basket 210 is defined ordesigned to provide sufficient space between the outside surface of thebasket 210 and the inside wall of the extraction chamber 202. This spaceprovides spacing for the extracted solvent to flow through theextraction chamber 202 to the solvent outlet valve 118 after completionof the extraction process. In the various embodiments, a plurality ofapertures are disposed in the wall of the basket 210 to permit the flowof the extracted solvent out from the organic material and into thespace between the basket 210 and the extraction chamber 202.

The middle portion 212 of the chamber lid 204 is generally conical inshape. The dimensions of the middle portion 212 are defined or designedto receive the retraction of the vortex plunger 206 into the middleportion 212 to facilitate opening and closing of the chamber lid 204.This retraction may be interchangeably referred to herein as “parking”the vortex plunger 206. Further, moving the vortex plunger 206 out ofthe space where the centrifuging process occurs avoids the vortexplunger 206 from interfering with moving or rotating components, and/orfrom disrupting the balance of the rotating basket 210. In alternativeembodiments, the vortex plunger 206 is designed to assist in thebalancing of the rotating basket 210.

The upper portion 214 of the chamber lid 204 secures a vortex plungeragitator system 216 that is controllably coupled to the controller 106.The vortex plunger agitator system 216 is configured to extend thevortex plunger 206 downward into the interior of basket 210 residing inthe extraction chamber 202. Further, the vortex plunger agitator system216 is configured to retract the vortex plunger 206 into the middleportion 212 of the chamber lid 204 to facilitate the opening of thechamber lid 204. During the extraction process, the agitator system 216is configured to move the vortex plunger 206 in the repeated upward anddownward motion to move the solvent through the organic material duringan agitation process.

In an example embodiment, agitator system 216 is communicatively coupledto the controller 106. Preferably, the vortex plunger agitator system216 is a pneumatic solenoid that is controlled by the controller 106. Inalternative embodiments, the vortex plunger agitator system 216 may bean air or fluid solenoid, or an electronic solenoid, controlled by thecontroller 106. For example, a fluid solenoid may be a food gradehydraulic cylinder.

To facilitate cleaning or maintenance, the basket 210 may be removedfrom the extraction chamber 202. Alternatively, or additionally, thecylindrical side wall of the extraction chamber 202 may be removablefrom the bottom portion of the extraction chamber 202. Alternatively, oradditionally, the entire basket 210 may be removeable from theextraction chamber 202. Similarly, the chamber lid 204 may be optionallyremovable from the extraction chamber 202 to facilitate cleaning and/ormaintenance. In a preferred embodiment, the vortex plunger 206 isremovably secured to the agitator system 216 so that the vortex plunger206 can be removed for cleaning, maintenance, and/or replacement with adifferent vortex plunger 206.

FIG. 3 is a partial cutaway view of the essential oil extraction system100 with the chamber lid 204 in a closed position and the vortex plunger206 in a partially retracted position. In a preferred embodiment, anorganic material filter bag 302 filled with the organic matter that isto be processed is placed into the bottom of the basket 210.

The organic material filter bag 302 is made of a porous material, suchas a fabric, fine mesh screen, or the like. The organic matter that isto be processed, in a preferred embodiment, is placed within theinterior of the liquid permeably organic material filter bag 302. Priorto initiation of the extraction process, the user places the filledorganic material filter bag 302, or a plurality of filled organicmaterial filter bags 302, into the bottom of the basket 210 residing inthe extraction chamber 202. In some embodiments, the organic materialfilter bag 302 is not used.

The organic material filter bag 302 secures and retains the organicmatter in the bottom portion of the basket 210 while solvent is beingdrawn through the organic matter during the extraction process. In someembodiments, the organic material filter bag 302 may move about andcavitate around the basket 210 to facilitate movement of the solventthrough the organic material residing in the organic material filter bag302. After completion of the extraction process, the filtering providedby the organic material filter bag 302 provides the unexpected benefitof reducing the amount and size of particulate matter that is drawn outof the extraction chamber 202 via the solvent outlet valve 118. In apreferred embodiment, the organic material filter bag 302 has sixty (60)to one hundred twenty (120) micron filter holes, though any suitablefiltering holes and/or filtering material may be used.

Another unexpected advantage of using the optional organic materialfilter bag 302 is that a plurality of organic material filter bags 302can be pre-filled with like organic materials, different organicmaterials, and/or a blend of different organic materials for laterextraction. Accordingly, organic material filter bags 302 with extractedorganic material can be quickly and conveniently removed from the basket210 after the conclusion of the extraction process, and then be replacedwith new filled organic material filter bag 302 so that a new extractionprocess can be initiated. Further, removal of the processed organicmaterial filter bags 302 provides for an easy cleanup of the extractor102.

Further, a plurality of filled organic material filter bags 302 can beplaced into the interior of the basket 210 residing in the extractionchamber 202. Accordingly, different amounts of organic matter to beselectively processed during any particular extraction process.

FIG. 4 is a partial cutaway view of the essential oil extraction system100 with the chamber lid 204 in a closed position and the vortex plunger206 moved by the vortex plunger agitator system 216 to an extendedposition above an optional organic material filter bag 302. In apreferred embodiment, the user may adjust the controller 106 toselectively define the travel length of the predefined distance that thevortex plunger agitator system 216 moves the vortex plunger 206 downwardtowards the top surface of the organic material filter bag 302. Thistravel distance may be adjusted depending upon the thickness of theorganic material filter bag 302 and/or depending upon the number oforganic material filter bags 302 that are placed in the basket 210residing in the extraction chamber 202. Additionally, or alternatively,the travel distance may be adjusted based on the volume of solvent thatis placed into the extraction chamber 202.

In practice, after the filled organic material filter bag 302 is placedinto the interior of the basket 210 residing in the extraction chamber202, the extraction chamber 202 is filled with the liquid solvent.Preferably, the solvent level extends well beyond to top surface of theorganic material filter bag 302. In some instances, the level of solventmay even be as high as, or even higher than, the top of the basket 210residing in the extraction chamber 202.

In a preferred embodiment, the solvent is chilled by the solvent source104 or a chiller (not shown). For example, the temperature of thesolvent may be chilled from 0° Celsius to minus 100° degrees Celsius(32° Fahrenheit to minus 148° Fahrenheit), though any desiredtemperature may be used. In a preferred embodiment, the preferredtemperature is between minus 35° Celsius to minus 60° Celsius (minus 31°Fahrenheit to minus 148° Fahrenheit). An unexpected benefit provided byembodiments of the essential oil extraction system 100 is that legacywinterization of the essential oil laden solvent is not needed.Maintaining a cold solvent temperature prevents, or at least mitigates,waxes and lipids from releasing from the organic material. Here,maintaining the cold temperature of the solvent negates the need toseparately winterize the oil laden solution after completion of theextraction process.

After the organic material filter bag 302 has been placed into thebasket 210 and the chamber lid 204 has been closed and secured to thetop of the extraction chamber 202, the solvent inlet valve 114 is openedto fill the extraction chamber 202 with a desired amount of solvent.After the desired amount of solvent has been added into the extractionchamber 202, the solvent inlet valve 114 is closed. In a preferredembodiment, the solvent temperature, the opening and/or closing of thesolvent inlet valve 114, and/or the control of the amount of addedsolvent, is managed under the control of the controller 106.Alternatively, or additionally, the solvent temperature, the openingand/or closing of the solvent inlet valve 114, and/or the control of thevolume of added solvent, is manually controlled. Preferably, the usermay adjust the temperature of the solvent and/or the amount of addedsolvent using the controller 106.

Under the control of the controller 106, the vortex plunger 206 is thensubmerged into the solvent and is placed in proximity to the top surfaceof the organic material filter bag 302. In some instances the vortexplunger 206 may be substantially, or completely, submerged below thelevel of the solvent.

Then, the vortex plunger agitator system 216 repeatedly moves the vortexplunger 206 in an upward motion and then in a downward motion by somepredefined distance (D). In a preferred embodiment, the user may adjustthe controller 106 to selectively specify the travel length of thepredefined distance D that the vortex plunger agitator system 216 movesthe vortex plunger 206 in the upward and downward directions. In someembodiments, there may be an adjustable predefined delay between eachsuccessive upward and/or downward movement. Additionally, oralternatively, the rate at which the vortex plunger 206 in moved in theupward and downward rate may be adjustable by the controller 106 basedon input by the user.

As the vortex plunger 206 is repeatedly moved in the upward and downwarddirection, a fluid vortex (fluid vortices) is generated within theextraction chamber 202 that draws the solvent upward through the organicmaterial filter bag 302 (during the upward movement of the vortexplunger 206), and then pushes the solvent downward through the organicmaterial filter bag 302 (during the downward movement of the vortexplunger 206). This generated vortex of fluid movement drawing thesolvent through the organic matter residing in the organic materialfilter bag 302 extracts the essential oils from the organic matter. Anunexpected benefit of this extraction process facilitated by thegenerated vortex of solvent fluid passing through the organic materialfilter bag 302 is that well over 90% of the essential oils, even up tonearly 100% of the essential oils, are extracted from the organicmaterial in a very short period of time. In some instances,substantially all of the essential oils may be extracted from theorganic material in less than five minutes of agitation.

In a preferred embodiment, the user is able operate the controller 106to selectively define duration (period of time) of the agitationprocess. The agitation duration may be varied depending uponcharacteristics of the organic matter and/or the amount of organicmatter that is inside the extraction chamber 202. Alternatively, oradditionally, the agitation duration may be varied depending upon thevolume of solvent. Further, the rate of the upward and downward movementof the vortex plunger 206 during the agitation process may be variedbased on the above-described factors.

In some embodiments, the agitations process and/or the centrifugespinning process may be conducted a plurality of different times. Forexample, it may be desirable to conduct a first agitation process, andthen stop for some predefined rest period to permit the solvent toremain in contact with the organic matter for some duration while thesolvent is extracting the essential oil. Then, after conclusion of therest period, a second agitation process may be initiated to bring in newsolvent into contact with the organic matter.

After the agitation process has been completed, in a preferredembodiment, the vortex plunger agitator system 216 retracts the vortexplunger 206 back up into the middle portion 212 of the chamber lid 204.Then, the solvent with the extracted essential oils is drained out fromthe extraction chamber 202 via the solvent outlet valve 118. In apreferred embodiment, the operation of the solvent outlet valve 118and/or the pumping of the solvent by an optional pump (not shown) fromthe extraction chamber 202 is managed by the controller 106.

In a preferred embodiment, after the agitation process has beencompleted and the solvent outlet valve 118 has been opened, thecentrifuge motor system 108 is actuated to spin (rotate) the basket 210to facilitate removal of the solvent with the extracted essential oilsfrom the extraction chamber 202. Here, the basket rapidly spins tocreate a centrifugal force that draws the solvent with the extractedessential oils out from the organic material residing within the organicmaterial filter bag 302. In some embodiments, the vortex plunger 206 mayalso be spun by the centrifuge motor system 108.

In a preferred embodiment, the centrifugal spinning removes nearly allof the extracted solvent from the extraction chamber 202 and the organicmaterial filter bag 302, which is then recovered via the opened solventoutlet valve 118. An unexpected advantage of this centrifugal spinningprocess is that the solvent with the extracted essential oils can benearly completely removed from the organic material. Another unexpectedadvantage is that the solvent with the extracted essential oils can bedrawn from the organic material in a very short time, such as just a fewminutes. In a preferred embodiment, the user is able operate thecontroller 106 to selectively define the duration (period of time) ofthe centrifuge spinning process and/or the rotational speed of thecentrifuge spinning of the basket 210.

Summarizing, after the filled organic material filter bag 302 is placedin the extraction chamber 202 and the chamber lid 204 is closed andsecured, the extraction chamber 202 is filled with solvent. The vortexplunger 206 is extended downward into the solvent so as to be inproximity to the top surface of the organic material filter bag 302.After several minutes of agitation, the solvent draws all of, or nearlyall of, the essential oils from the organic material secured within theorganic material filter bag 302. Then, several more minutes ofcentrifugal spinning drains all of, or nearly all of, the solvent withthe extracted essential oils out from the extraction chamber 202.Accordingly, compared to legacy essential oil extraction systems, theessential oils can be extracted from the organic material in a fractionof the time and with a greater degree of efficiency. Thus, an unexpectedbenefit of embodiments of the essential oil extraction system 100 isthat a larger amount of organic material can be processed in arelatively less amount of time and with a higher degree of efficiency ascompared to legacy essential oil extraction systems.

FIG. 5 is an exploded view of an example embodiment of a vortex plunger206. FIG. 6 is a bottom view of the example vortex plunger 206. FIG. 7is a side view of the example vortex plunger 206.

The example vortex plunger 206 comprises a head portion 502 and a grate504. The grate 504 of the vortex plunger 206 fits within, or partiallywithin, and is secured to the lower interior region 506 of the headportion 502 of the vortex plunger 206. In other embodiments, the top ofthe grate 504 of the vortex plunger 206 is secured to the lower portion506. In some embodiments, the grate 504 of the vortex plunger 206 isremovably secured to the head portion 502. Accordingly, the grate 504 ofthe vortex plunger 206 may be removed to facilitate cleaning.

The bottom portion 504 of the vortex plunger 206 comprises a pluralityof vortex vanes 508 arranged in a substantially vertical orientation.The vortex vanes 508 may be made of a rigid, or semi rigid, material.Any suitable material may be used, such as plastic, metal, acrylic orthe like. The vortex vanes 508 extend from the outer edge of the grate504 towards the center of the grate 504 in a spiraling fashion. One ormore spacer rings 510 hold and secure the vortex vanes 508 in a rigidand fixed position within the grate 504 of the vortex plunger 206.

As the vortex plunger 206 is moved in the repeated upward and downwardmotion during the agitation process, the solvent is drawn upward and isthen pushed downward by the vortex vanes 508, thereby drawing solventthrough the organic material filter bag 302. The spiral arrangement ofthe vortex vanes 508 creates a fluid vortex within the extractionchamber 202 so that solvent swirls through the organic material filterbag 302 and through the organic material therein to improve theextraction efficiency of the solvent.

The pitch angle 702 (FIG. 7) of the vortex vanes 508 may be defined soas to achieve a desired amount of fluid vortex withing the organicmaterial filter bag 302 during the agitation process. Additionally, oralternatively, the width of the vortex vanes 508 may be defined so as toachieve a desired amount of fluid vortex within the organic materialfilter bag 302 during the agitation process. In embodiments of thevortex plunger 206 that employ a removeable grate 504 of the vortexplunger 206, a plurality of different grates 504 having different,numbers, pitches and sizes of the vortex vanes 508 may be selected bythe user based on the characteristics of the organic material and/orbased on the number and/or size of the organic material filter bags 302that are paced within the extraction chamber 202.

The top region of the head portion 502 of the vortex plunger 206 isconical in shape. The conical shape is preferred to receive and expelsolvent during the agitation process. Alternative embodiments employother head shapes. The conical shape of the top of the head portion 502of the vortex plunger 206 is sized to correspond to the shape of thechamber lid 204 so as to facilitate retraction of the vortex plunger 206into the chamber lid 204. Further, the head portion 502 of the vortexplunger 206 is sized to fit within the interior of the basket 210.

The top region 512 of the head portion 502 of the vortex plunger 206 mayoptionally include a plurality of apertures 514 (fluid ports, holes, orthe like). The fluid ports 514 permit the movement of air and/or solventfrom the interior region of the vortex plunger 206 during the in therepeated upward and downward motion of the vortex plunger 206 during theagitation process. The number and/or size of the apertures may bedefined to optimize the characteristics of fluid vortex that is createdby the vortex plunger 206 during the agitation process.

The top of the head portion 502 of the vortex plunger 206 is secured toa proximal end of a coupling shaft 516. A distal end of the couplingshaft 516 is coupled to the vortex plunger agitator system 216.Accordingly, the vortex plunger agitator system 216, via the couplingshaft 516, may control the location of the vortex plunger 206 within theessential oil extraction system 100, and control the travel distance Dduring the agitation process.

FIG. 8 conceptually illustrates a generated fluid vortex 802 that iscreated in the solvent by the repeated upward and downward motion of thevortex plunger 206. The fluid vortex 802 is a spiraling upward fluidmotion induced into the solvent as the vortex plunger 206 is moved inthe upward direction during the agitation process. Accordingly, solventis drawn or forced upward through the bottom of the organic materialfilter bag 302 and then through the top of the organic material filterbag 302 during this upward motion of the vortex plunger 206. Conversely,the fluid vortex 802 becomes a spiraling downward fluid motion inducedinto the solvent as the vortex plunger 206 is moved in the downwarddirection during the agitation process. Accordingly, solvent is drawn ormoved downward through the top of the organic material filter bag 302and then through the bottom of the organic material filter bag 302during this downward motion of the vortex plunger 206.

Expelled air and/or solvent 804 is illustrated as exiting the apertures514 at the top of the vortex plunger 206 as the swirling solvent isdrawn upward into the interior of the vortex plunger 206. Any movementof the head either above or below liquid solvent results in air orliquid solvent being taken in or expelled from the apertures 514. Anunexpected advantage of the “leak” caused by the apertures 514 alsoprevents too much pressure on the liquid solvent, thereby allowing thevortex plunger 206 move faster under the liquid solvent while requiringless force to move the vortex plunger 206 during the agitation process.

Accordingly, the repeated upward and downward motion of the vortexplunger 206 during the agitation process generates the fluid vortex 802that draws the solvent through the organic matter residing in theorganic material filter bag 302 to extract the essential oils from theorganic matter.

FIG. 9 is an exploded view of an example alternative embodiment of avortex plunger 902. FIG. 10 conceptually illustrates a generated fluidvortex 802 by this alternative embodiment of the vortex plunger 902.With this alternative embodiment, the surface of the head portion 502 ofthe vortex plunger 206 includes a plurality of shallow troughs 902 and aplurality of shallow ridges 904 (as contrasted with the smooth surfaceof the head portion 502 of the example vortex plunger 206 illustrated inFIGS. 5-8). The troughs 902 and ridges 904 create a slightly twistedconical profile with an aerodynamically lobed outer surface. The lobesare slightly twisted along a longitudinal axis of the vortex plunger206. The lobes affect the flow vortex of the solvent within the interiorof the vortex plunger 206. Accordingly, the lobes affect thecharacteristics of the fluid vortex 802.

In some embodiments, baffles or other features may be included in theinterior or exterior of the vortex plunger 206 to impart dynamic forceson the solvent fluid as it moves through the vortex plunger 206.

In some embodiments, the vortex plunger 206 may be moved in a lateraldirection (side to side), and/or may be moved in an angled direction.Alternatively, or additionally, the vortex plunger 206 may be rotatedduring the extraction process. In some embodiments, the coupling shaft516 and the head portion 502 of the vortex plunger 206 are configured torotate at an angle offset from the vertical about a vertical axislocated at the end of the coupling shaft 516 distal the head portion502. In such example where the coupling shaft 516 and the head portion502 rotate about the vertical axis at an angle offset from vertical, thevortex plunger 206 traces a cone shaped path through the solvent fluid.Such additional or alternative movement directions may be used to modifythe characteristics of the generated fluid vortex.

It should be emphasized that the above-described embodiments of theessential oil extraction system 100 are merely possible examples ofimplementations of the invention. Many variations and modifications maybe made to the above-described embodiments. All such modifications andvariations are intended to be included herein within the scope of thisdisclosure and protected by the following claims.

Furthermore, the disclosure above encompasses multiple distinctinventions with independent utility. While each of these inventions hasbeen disclosed in a particular form, the specific embodiments disclosedand illustrated above are not to be considered in a limiting sense asnumerous variations are possible. The subject matter of the inventionsincludes all novel and non-obvious combinations and subcombinations ofthe various elements, features, functions and/or properties disclosedabove and inherent to those skilled in the art pertaining to suchinventions. Where the disclosure or subsequently filed claims recite “a”element, “a first” element, or any such equivalent term, the disclosureor claims should be understood to incorporate one or more such elements,neither requiring nor excluding two or more such elements.

Applicant(s) reserves the right to submit claims directed tocombinations and subcombinations of the disclosed inventions that arebelieved to be novel and non-obvious. Inventions embodied in othercombinations and subcombinations of features, functions, elements and/orproperties may be claimed through amendment of those claims orpresentation of new claims in the present application or in a relatedapplication. Such amended or new claims, whether they are directed tothe same invention or a different invention and whether they aredifferent, broader, narrower, or equal in scope to the original claims,are to be considered within the subject matter of the inventionsdescribed herein.

Therefore, having thus described the invention, at least the followingis claimed:
 1. An essential oils extraction system, comprising: anextraction chamber that is a cylindrical wall of rigid material, whereina diameter and a height of the extraction chamber is sized to define aninterior that accommodates a desired amount of an organic materialhaving essential oils, and wherein an amount of organic material isplaced in the extraction chamber before initiation of an extractionprocess; a vortex plunger, comprising: a grate with a plurality ofvortex vanes arranged in a substantially vertical orientation and aplurality of spacer rings that hold and secure the vortex vanes in arigid and fixed position within the grate; and a head portion, whereinthe top of the grate is secured to the bottom of the head portion; and acoupling shaft secured to and extending upward from a top of the headportion; a chamber lid, wherein the chamber lid has a lower rim that isdefined by a diameter that corresponds to the diameter of the extractionchamber, wherein the lower rim of the chamber lid is configured to matewith a top of the extraction chamber, and wherein a middle portion ofthe chamber lid is shaped to receive the vortex plunger when the vortexplunger is in a retracted position; and a vortex plunger actuator systemcoupled to a distal end of the coupling shaft of the vortex plunger,wherein when the organic material and a solvent have been placed intothe interior of the extraction chamber, the vortex plunger actuatorsystem is configured to extend the vortex plunger down into theextraction chamber that has been filled with the solvent, wherein thevortex plunger actuator system is configured to move the vortex plungerin a repeated upward and downward motion as an agitation process so thatthe vortex vanes generate a fluid vortex in the solvent, and wherein thefluid vortex is configured to cause the solvent to be drawn upward intothe organic material and then to be pushed downward through the organicmaterial so that the solvent extracts essential oils from the organicmaterial.
 2. The essential oil extraction system of claim 1, furthercomprising: a basket, wherein the basket is located within an interiorof the extraction chamber, and wherein the organic material resideswithin the basket during the extraction process.
 3. The essential oilextraction system of claim 2, further comprising: a solvent outlet valvein fluid communication with the extraction chamber, wherein an outsidediameter of the basket is less than an inside diameter of the extractionchamber to provide a space between an outside surface of the basket andan inside wall of the extraction chamber, and wherein the space providesspacing for the solvent with the extracted essential oil to flow throughthe extraction chamber to the solvent outlet valve after completion ofthe extraction process.
 4. The essential oil extraction system of claim2, wherein the basket includes a plurality of apertures disposed in awall of the basket to permit the solvent with the extracted essentialoil to flow out from the organic material and into a space between thebasket and the extraction chamber.
 5. The essential oil extractionsystem of claim 2, wherein the basket is coupled to a centrifuge motorsystem, and wherein the centrifuge motor system is configured to spinthe basket to create a centrifugal force that draws the solvent with theextracted essential oils out from the organic material.
 6. The essentialoil extraction system of claim 2, further comprising: an organicmaterial filter bag comprised of a liquid permeable fabric, wherein theorganic material filter bag is configured to be filled with the organicmaterial and is further configured to be placed in the basket prior toinitiation of the extraction process.
 7. The essential oil extractionsystem of claim 6, wherein a plurality of filled organic material filterbags are configured to be placed in the basket prior to initiation ofthe extraction process.
 8. The essential oil extraction system of claim1, wherein the vortex vanes are secured in the grate at a predefinedpitch angle, and wherein the pitch angle of the vortex vanes controls acharacteristic of the fluid vortex that is generated as the vortexplunger is moved in the repeated upward and downward motion during theagitation process.
 9. The essential oil extraction system of claim 1,wherein the vortex vanes extend from an outer edge of the grate towardsthe center of the grate in a spiraling fashion.
 10. The essential oilextraction system of claim 1, wherein the lower rim of the chamber lidis pivotably attached to a top of the extraction chamber.
 11. Theessential oil extraction system of claim 10, further comprising: a lidopening and closing actuator coupled to the chamber lid, wherein the lidopening and closing actuator is configured to open the chamber lid sothat the organic material is placed into the extraction chamber prior toinitiation of the extraction process, and wherein the lid opening andclosing actuator is configured to close the chamber lid prior toinitiation of the extraction process and after the organic material isplaced into the extraction chamber.
 12. The essential oil extractionsystem of claim 1, further comprising: a solvent inlet valve fluidlycoupled to the extraction chamber, wherein the solvent inlet valve iscoupled to a hose that fluidly connects the solvent inlet valve to asolvent source, wherein solvent flows from the solvent source into theextraction chamber via the solvent inlet valve when opened, and whereinthe extraction chamber is filled with the solvent to cover the organicmaterial placed in the extraction chamber.
 13. The essential oilextraction system of claim 1, wherein the vortex plunger actuator systemis controllably coupled to a controller, and wherein a travel distancethat defines a distance of the repeated upward and downward motion ofthe vortex plunger during the agitation process is configured to bespecified via the controller.
 14. The essential oil extraction system ofclaim 1, wherein the vortex plunger actuator system is controllablycoupled to a controller, and wherein a distance that the vortex plungeris extended downward from the chamber lid into the interior of theextraction chamber prior to initiation of the agitation process isconfigured to be specified via the controller.
 15. The essential oilextraction system of claim 1, wherein the extraction chamber is fluidlycoupled to a solvent source, wherein the solvent source is controllablycoupled to a controller, and wherein one of a temperature or atemperature range of the solvent that is maintained by the solventsource such that a chilled solvent at the specified temperature ortemperature range is added into the extraction chamber prior toinitiation of the extraction process is configured to be specified viathe controller.
 16. The essential oil extraction system of claim 1,wherein the essential oil extraction system is configured to: rotate abasket containing the organic matter, wherein the basket resides withinthe extraction chamber, and wherein the rotation of the basket creates acentrifugal force that extracts the solvent with the extracted essentialoils from the organic material.
 17. The essential oil extraction systemof claim 16, wherein an organic material bag that is filled with theorganic material is configured to be placed into the basket prior toinitiation of the extraction process.